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SUBMERSIBLE SEWAGE PUMPS SPECIFICATIONS : DMLV
PUMP
Scope Discharge Motor Power Performance Capacity Head [ mm ] [ kW ] [ m3/h ] [m] [ C ] [ mm ] [ mm ] [m]
DML-DMLV
50 Hz
REV.A
Liquid
Type Maximum temperature Maximum diameter of solids Length fibrous shape
80 - 100 2.2 - 22 12 - 168 29,4 - 40 Sewage 40 Equivalent to the pump diameter O 80 : 400 mm O 100 : 500 mm 8 Refer to low water level (L.W.L.) in dimensions Vortex Oil lubrificated, double mechanical seals Cast iron Cast iron 403 Stainless steel Cast iron 304 Stainless steel Upper Faces: Carbon / Ceramic/NBR Lower Faces: SiC / SiC/NBR Lubrificating Oil: Turbine Oil VG32 (SAE10W/20W) ISO 9906 annex A
Submergence Construction
Materials
Maximum Minimum Impeller Mechanical seal Casing Impeller Shaft Motor frame Fasteners
Mechanical seal
Accessories Kit connector Applicable standard of test
MOTOR
Type No. of Poles Insulation Class Protection degree Nominal Speed Frequency Voltage Starting Protection Bearings Lenght Air filled dry submersible Three Phase
4
Class F IP X8 [ min-1] 1450 [ Hz ] 50 [V] 380/400/415 DOL (2.2 kW) Delta (3.7 to 22kW) In built overload protection (2.2 kW) Miniature thermal protector (3.7 to 22 kW) Sealed ball bearing with permanent grease [m] 10
Motor
Cable
201
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SUBMERSIBLE SEWAGE PUMPS SELECTION CHART
DML-DMLV
50 Hz
REV.A
Pump:
80
DML
5
2.2 2.2 3.7 5.5 7.5 11 15 22
OUTPUT kW 50 Hz PUMP TYPE DML (Sewage pump) DMLV (Vortex pump) 80 100 150
OUTLET DIAMETER OF ELBOW
Kit connector (accessory) :
LM
80
OUTLET PUMP DIAMETER
80 100
TYPE
LM LL
202
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
80DMLV52.2
m I peller diameter = 185 mm
DML-DMLV
50 Hz
REV.A
Rotation speed 1450 min-1 Test fluid : clean water at 20 C Applicable standard of test : I O 9906 annex S A
221
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
80DMLV53.7
m I peller diameter = mm 204
DML-DMLV
50 Hz
REV.A
Rotation speed 140 min -1 5 Test fluid : clean water at 20 C Applicable standard of test : I O 96 S 0 annex A
222
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
100DMLV55.5
Impeller diameter = 211 mm
DML-DMLV
50 Hz
REV.A
Rotation speed 1450 min-1 Test fluid :clean water at 20C Applicable standard of test :ISO 9906 annex A
223
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
100DMLV57.5
DML-DMLV
50 Hz
REV.A
Impeller diameter = 231 mm
Rotation speed 1450 min-1 Test fluid : clean water at 20 C Applicable standard of test : ISO 9 9 06 annex A
224
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
100DMLV511
Impeller diameter = 251 mm
DML-DMLV
50 Hz
REV.A
Rotation speed 1450 min-1 Test fluid :clean water at 20C Applicable standard of test :ISO 9906 annex A
225
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
100DMLV515
DML-DMLV
50 Hz
REV.A
Impeller diameter = 268 mm
Rotation speed 1450 min-1 Test fluid : clean water at 20 C Applicable standard of test : ISO 9 9 06 annex A
226
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SUBMERSIBLE SEWAGE PUMPS PERFORMANCE CURVE
100DMLV522
Impeller diameter = 300 mm
DML-DMLV
50 Hz
REV.A
Rotation speed 1450 min-1 Tst fluid : clean water at 20 e C Applicable standard of test : ISO 9906 annex A
227
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SUBMERSIBLE SEWAGE PUMPS SECTIONAL VIEW : DMLV
80 DMLV 52.2
DML-DMLV
50Hz
REV.A
N 001 016 021 080 111 174 193 275 801 802
PART.NAME Pump Casing Mechanical Seal Cover Impeller Bushing Mechanical seal Discharge Bend Oil Plug Impeller screw Rotor Stator
MATERIAL Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Steel Cast iron EN-GHJL-200 - EN 1561 NBR/Stainless Steel Stainless steel A2-70 class ISO 3506/1 -
No.FOR UNIT 1 1 1 1 1 1 1 set 1 1 1
N 811 814 816 817 830
PART.NAME Submersible Cable Motor Frame Power Side Bracket Opposite Side Bracket Shaft
MATERIAL Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 EN 1.4006 (AISI403) Steel Steel
No.FOR UNIT 2 1 1 1 1 1 1 1 1 1
849-1 Ball Bearing 849-2 Ball Bearing 876 904 907 Auto Cut Lifting Hanger Bearing Cover
303
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SUBMERSIBLE SEWAGE PUMPS SECTIONAL VIEW : DMLV
DMLV (3.7 7.5kW)
DML-DMLV
50Hz
REV.A
N 001 016 021 080 111 174 193 275 801 802
PART.NAME Pump Casing Mechanical Seal Cover Impeller Bushing Mechanical seal Discharge Bend Oil Plug Impeller screw Rotor Stator
MATERIAL Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Steel Cast iron EN-GHJL-200 - EN 1561 NBR/Stainless Steel Stainless steel A2-70 class ISO 3506/1 -
No.FOR UNIT 1 1 1 1 1 1 1 set 1 1 1
N 811-1
PART.NAME
MATERIAL Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 EN 1.4006 (AISI403) Steel Steel
No.FOR UNIT 2 1 1 1 1 1 1 1 1 1
Submersible Cable (power) Submersible Cable 811-2 (signal) 814 816 817 830 Motor Frame Power Side Bracket Opposite Side Bracket Shaft
849-1 Ball Bearing 849-2 Ball Bearing 904 907 Lifting Hanger Bearing Cover
304
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SUBMERSIBLE SEWAGE PUMPS SECTIONAL VIEW : DMLV
DMLV (11 22kW)
DML-DMLV
50Hz
REV.A
N 001 016 021 080 111 174 193 275 801 802
PART.NAME Pump Casing Mechanical Seal Cover Impeller Bushing Mechanical seal Discharge Bend Oil Plug Impeller screw Rotor Stator
MATERIAL Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 EN-GHJL-200-EN 1561 (11 kW) EN-GJS-400 -EN 1563 (15-22 kW) Steel Cast iron EN-GHJL-200 - EN 1561 NBR/Stainless Steel Stainless steel A2-70 class ISO 3506/1 -
No.FOR UNIT 1 1 1 1 1 1 1 set 1 1 1
N
PART.NAME
MATERIAL Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 EN 1.4006 (AISI403) Steel Steel
No.FOR UNIT 2 1 1 1 1 1 1 1 1 1
Submersible Cable 811-1 (power) Submersible Cable 811-2 (signal) 814 816 817 830 Motor Frame Power Side Bracket Opposite Side Bracket Shaft
849-1 Ball Bearing 849-2 Ball Bearing 904 907 Lifting Hanger Bearing Cover
305
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SUBMERSIBLE SEWAGE PUMPS SECTIONAL VIEW : KIT CONNECTOR
LM80 (Optional)
DML-DMLV
50 Hz
REV.A
N
117-1 117-2 120-1 120-3 120-4 128-1 128-2 130-1
PART.NAME
Gasket Gasket Bolt Bolt Bolt & Nut Nut Nut Set Screw
MATERIAL
NBR Rubber Aramide fibers AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel
No.FOR UNIT
1 1 4 2 4 2 2 1
N
135 174 741 742-1 743 747-1 747-2
PART.NAME
Washer Discharge Bend Sliding Guide QCD Body Suspension Bar Guide Pin Guide Support
MATERIAL
AISI 304 Stainless Steel Cast iron EN-GHJL-200 - EN 1561 Spheroidal graphite cast iron EN-GJS-400 - EN 1563 Cast iron EN-GHJL-200 - EN 1561 AISI 304 Stainless Steel Steel Steel
No.FOR UNIT
2 1 1 1 1 4 1
Note: Those parts with item number indicated in a
are supplied with the pump.
306
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SUBMERSIBLE SEWAGE PUMPS SECTIONAL VIEW : KIT CONNECTOR
LL100 (Optional)
DML-DMLV
50 Hz
REV.A
N
PART.NAME
MATERIAL
NBR Rubber Aramide fibers AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel AISI 304 Stainless Steel
No.FOR UNIT
1 1 4 2 4 4 2 2 1
N
135 174 741
PART.NAME
Washer Discharge Bend Sliding Guide
MATERIAL
AISI 304 Stainless Steel Cast iron EN-GHJL-200 - EN 1561 Spheroidal graphite cast iron EN-GJS-400 - EN 1563 Cast iron EN-GHJL-200 - EN 1561 Cast iron EN-GHJL-200 - EN 1561 AISI 304 Stainless Steel Steel Steel
No.FOR UNIT
2 1 1 1 1 1 4 1
117-1 Gasket 117-2 Gasket 120-1 Bolt 120-3 Bolt 120-4 Bolt & Nut 120-6 Bolt 128-1 Nut 128-2 Nut 130-1 Set Screw
742-1 QCD Body 742-2 QDC Flange 743 Suspension Bar
747-1 Guide Pin 747-2 Guide Support
Note: Those parts with item number indicated in a
are supplied with the pump.
307
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SUBMERSIBLE SEWAGE PUMPS DIMENSIONS OF PUMPS : DMLV
DML-DMLV
50 Hz
REV.A
1) L.W.L (Low water Level) is limited: to 10 minutes operation at low water level. 2) It is limited to 30 minutes operation with water level below top of motor. Discharge flange dimensions PN 10 According to EN 1092-2
PUMP TYPE DMLV 80DMLV52.2 80DMLV53.7 100DMLV55.5 100DMLV57.5 100DMLV511 100DMLV515 100DMLV522
DIMENSIONS DA kW 80 DE DF DG DT 22 22 24 24 24 24 24 N 8 8 8 8 8 8 8 D1 18 18 22 22 22 22 22 A
518 518 584 641 641 728 728
B
285 285 308 352 352 426 426
C
375 375 430 465 465 515 515
D
143 143 154 176 176 213 213
E
275 275 320 355 355 405 405
F
254 254 305 305 305 305
H
660 721 860 860 970 970
J
200 200 215 250 250 300
L1
200 200 250 250 250 250 250
L2
560 620 760 760 810 810 865
Weight [kg]
70 80 105 120 150 180 235
2,2 160 200 138 3,7 160 200 138 5,5 180 220 158 7,5 180 220 158
100 11 15 22
180 220 158 180 220 158 180 220 158
305 1045 300
401
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SUBMERSIBLE SEWAGE PUMPS DIMENSIONS KIT CONNECTOR LM80
DML-DMLV
50 Hz
REV.A
Applicable Models - 80DMLV 52.2 - 80DMLV53.7
Note: 1) For detailed dimensions of the pumps, refer to separate dimension data sheets. 2) The discharge bend supplied with the pump are used with the QDC. 3) The weight in dimension tables refers only the weight of the QDC.
Discharge Flange Dimensions PN 10 According to EN 1092 - 2
PUMP TYPE DMLV
A
P1
P2
G1 G2
F
H1
H2
H3
L1
L6 BN1 BN2 D1 75 75 90 90
E1
KIT CONNECTOR LM80
WEIGHT [ kgf ] 17
80 DMLV52.2 468 75 80 DMLV53.7 468 75
90 125 165 285 175 230 280 200 31 90 125 165 285 175 230 280 200 31
15 155 15 155
403
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SUBMERSIBLE SEWAGE PUMPS
DML-DMLV
50 Hz
REV.A
DIMENSIONS KIT CONNECTOR : LL100 (DMLV)
Applicable Models - DMLV
ote: N 1) For detailed dimensions of the pumps, refer to separate dimension data sheets. 2) The discharge bend supplied with the pump are used with the Q. C D 3) The weight in dimension tables refers only the weight of the C. D Q D ischarge Flange D imensions PN 10 According to EN 2 - 2 109
PUMP TYE P MLV D 100D LV5,5 M5 100D LV,5 M 57 100D LV11 M5 100D LV15 M5 100D LV22 M5 554 11 6 11 6 8 9 6 8 9 6
A 335 335 335 335 335
H3 250 250 250 300 300
L1
KIT CONNECTOR
WEIGHT [ kgf ]
LL100
6 4
405
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SUBMERSIBLE SEWAGE PUMPS TECHNICAL DATA : MOTOR
DML-DMLV
50 Hz
REV.A
Output Phase Poles nsulation Class I oltage V Full Load Current Efficency Power factor Locked Rotor Torqe u Start Current starts per hour N o Vltage Tolerance Freqency Tolerance u GD
2
kW
2,2
3,7
5,5
7,5 3 4 F
11
15
22
] V [ [A ] % % % [A ]
00 4
00 4 5,2 ,5 9 6 ,6 7 8
0 9 6 8 ,4
00 4
0 9 6
00 4
0 9 6
00 4
0 9 6
00 4
0 9 6 31 ,4 7
00 4 17 ,9
0 9 6 2 4 0 8,2 8 ,8 6 19 5 318 ,5 17 2 24 ,2 ,5 6 8 ,3 7 8 -
4 12,6 ,3 ,8 7 2 7,7 ,4 7 8 7 ,5 4 ,3 4 8 252 2,6 8 -
16 ,8 23,8 13,7 ,9 9 9 7 0,9 8 116 ,5 256 17 0 136 20 1 0% 5 %
5,8 8 -
204 226 25,7 4 ,1 8
211,9
[kgxm ] 0,020
2
0,030
0,059
0,07 6
0,120
0,16 0
0,34 0
500
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SUBMERSIBLE SEWAGE PUMPS TECHNICAL DATA AUTO CUT
Applicable to DML-DMLV 2.2 KW
DML-DMLV
50 Hz
REV.A
The three pole auto-cuts model is illustrated below. The Auto-Cut consists on: 3 sets of contacts, 1 snap-acting disk, 3 heaters, 3 terminals and 1 calibration bolt and nut, all enclosed in a bakelite housing.
The Auto-Cut is installed directly over the motor winding of the motor where it not only senses over heating of the winding but also axcess amperage draw by each winding. Figure 2 shows the Auto-Cut in its normal operating condition (contact closed). When actuating temperature is reached, the snap acting disc opens to interupt the circuit as shown in figure 3 and stops the motor. When the motor temperature cools down to the safe operating temperature, the snap acting disc resets automatucally to the original position as shown in figure 2, and the motor restart!
Auto-Cut Part Numbers
Phase Three Power kW Auto-Cut 2.2 KA-313-GCLXL102
501
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SUBMERSIBLE SEWAGE PUMPS
DML-DMLV
50 Hz
REV.A
TECHNICAL DATA MINIATURE THERMAL PROTECTORS
Applicable from DML-DMLV 3.7 to 22 kW
A Miniature Thermal Protector (MTP) is embedded in each winding of the motor as illustrated below, and provides automatic cut off with manual reset. When the temperature of the windings increases and reaches the MTP acting point, an external motor protection circuit (not supplied) is activated.
Specification
Model Type of contact Acting temperature Re-setting temperature Contact rating Klixon 9700K-46-215 b (Normally-Closed, Acting-Open) 150C (+/-5) 100 C DC24V-18A DC230V-13A
502
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SUBMERSIBLE SEWAGE PUMPS TECHNICAL DATA
kW Type Model Diameter [mm] 2,2 3,7 5,5 7,5 11 15 22 30 40 EAN-30 EAN-40 1600 2900 3000 Mechanical Seal Lubrication Capacity [cm ] DML 1100 1780 3380 3550 DMLV
3
DML-DMLV
50 Hz
REV.A
Bearings Lower side Upper side
Type
5307ZZ Turbine Oil SAE 10W or SAE 20W (Turbine Oil #32) 5309ZZ 5310ZZ 5312ZZ
6205ZZ 6306ZZ 6308ZZ 6309ZZ
DML-DMLV
45
EAN-45
No. 1 2 3 4 5 6 7
Part Ruber part Stationary seal ring Rotary seal ring Spring Rotary seal ring Stationary seal ring Rubber part (pump side) (pump side) (pump side) (motor side) (motor side) (motor side)
Material NBR Ceramic Carbon Graphite EN 1.4301 (AISI304) Silicon Carbide Silicon Carbide NBR
kW
Starting Length of method cable
Cable material Cross section conductor area
Number & size of conductor Power Cable Overall diameter [mm] 11,2 11,2 11,2 11,2 15,4 15,4 18,1
Protector Cable
Cross section conductor area 2x1 mm
2
Overall diameter [mm] 8,7 8,7 8,7 8,7 8,7 8,7
2,2 3,7 5,5 DML-DMLV 7,5 11 15 22
DOL Y Y Y Y Y Y
10m 10m 10m 10m 10m 10m 10m
H07RN-F H07RN-F H07RN-F H07RN-F H07RN-F H07RN-F H07RN-F
4x1,5 mm 2 4x1,5 mm x 2 cables 4x1,5 mm 2 x 2 cables 4x1,5 mm x 2 cables 4x4 mm 2 x 2 cables 4x4 mm x 2 cables 4x6 mm 2 x 2 cables
2 2 2
2x1 mm 2 2x1 mm 2 2x1 mm 2x1 mm
2 2
2x1 mm 2
503
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